Maintenance & Reliability Leader

Job Listing No: 9740000

Maintenance & Reliability Leader

Position PurposeDirect accountability, leadership and oversight of maintenance staff, including planners, coordinators, administrators and internal and external crafts to achieve reliability objectives for an oilseed crush plant, biodiesel facility, vegetable oil refinery, packaging facility or similar combination. ?Responsible to the Facility Superintendent for increasing plant reliability, performance efficiency, minimizing unscheduled/unplanned plant interruptions and reducing costs associated to failures. ?Responsible for employee engagement by building positive working relationships and an environment where employees will want to offer their ideas. ?Develop and improve skill sets of internal craft resources. ?Execute correct application of reliability strategies such as equipment maintenance strategies, failure modes and effects analysis (FMEA), on-condition and predictive technologies (PdM), reliability centered maintenance (RCM), capitalized asset replacement, craft skills development, planning, scheduling, warehousing and purchasing processes, kaizen, precision maintenance and cause analysis with the purpose to prevent functional failure of assets. Expected execution of aligned reliability practices will reduce operating cost while improving overall equipment effectiveness (OEE) and asset utilization by identifying and correcting early onset of failures and eliminating root causes. This position will supervise, manage and coordinate the execution of the maintenance schedule ensuring safety, quality and precision while maximizing craft efficiency by preparing and ensuring the equipment is ready and all parts, special tools, equipment and permits are available before crafts people are deployed. ?Troubleshoot equipment failures and oversee coordination of proactive and reactive activities on a day-to-day basis. ?This position will review all completed work orders for completeness and craft feedback as well as possible improvements in repair techniques, materials of construction, or other activities.Principal Accountabilities30%- Supervision of crafts persons and reliability support staff, performance management and skills enhancement process20%- Stabilize, optimize, & manage equipment maintenance strategies20%- Lead, supervise and coordinate daily proactive, reactive and modifications work10%- Manage & optimize MRO purchasing, inventory and warehousing activities10%- Cause analysis investigation and ?defect elimination processes 10%- Reliability improvement engineering and capitalized asset replacement This position is posted internally as well as externallySkills:
RequiredHigh-School diploma3+ years of experience in maintenance management or production management including direct reports and/or managing contractors3+ years of experience utilizing maintenance/reliability strategies (planning, scheduling, cause analysis, predictive maintenance technologies, Reliability Excellence, RCM, etc.) and related tools/metricsAbility to develop and manage good working relationships with internal departments (production, sales, logistics, accounting), contractors, suppliers, inspectors and customersStrong mechanical, automation and electrical knowledge and aptitudeAbility to take off-hour calls and rotate on call accountability with facility staff as necessaryStrong understanding of local, state and federal requirements along with ability to apply Cargill's policies and procedures in the areas of safety, environmental, and food/feed safetyStrong organizational, written and verbal communication skillsAbility to speak candidly and provide constructive feedbackAbility to make independent decisionsDemonstrated effective systematic problem solving skillsAbility to lead, manage, and implement changeProficient leading, developing, and engaging hourly work forcePreferredBachelor's degree in engineering or technical discipline5+ years of maintenance management experienceFailure cause analysis experienceRCM/FMEA experienceBudget preparation and analysis experienceExperience in a USDA/FDA regulated food or feed processing facilityLean manufacturing experienceSMRP/CMRP Certification?Working knowledge of predictive maintenance technology (vibration, ultrasound, infrared, oil analysis, motor circuit analysis, non-destructive testing, etc.)Advanced computer skills (MS Word, Excel, Access, Project, computerized maintenance management system and SAP or equivalent enterprise resource planning software)Planning, supply procurement and warehousing, and scheduling experienceWorking knowledge of production equipment

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